Integrated One-Step Molding: Designed for high-efficiency automated production of washing machine control base structural parts, completing molding, core pulling, ejection, cooling, and gate trimming in a single cycle.
Full-Series Compatibility: Compatible with control base structural components across all washing machine types, including top-load (pulsator), front-load (drum), and various capacity models.
Corrosion-Resistant Steel: Built using high-grade corrosion-resistant tool steels like S136 and 2316, offering exceptional wear resistance and anti-corrosion properties.
High Polish & Hardness: Quenched to HRC 48–52 with mirror polishing up to SPI A2 grade, ensuring precise dimensional integrity and smooth aesthetic surfaces.
Long Operating Lifespan: Engineered for a standard total mold service life of ≥ 800,000 shots (up to 1,000,000 shots under optimal anti-corrosion maintenance).
| Parameter | Specification Details |
|
Mold Type |
Hot Runner / Cold Runner system optional |
|
Mold Steel |
Core & Cavity: S136 ESR / 2316 corrosion-resistant steel Mold Base: P20 / 718H pre-hardened steel |
|
Cavity Design |
1 Cavity (1×1), 2 Cavities (1×2), or 4 Cavities (1×4) based on production capacity requirements |
|
Injection Machine Tonnage |
180T – 550T |
|
Molding Materials |
Flame-retardant ABS, PP+GF20/30, PC/ABS, Weather-resistant PP |
|
Dimensional Tolerance |
Screw boss inner diameter: $\pm0.02\text{ mm}$ Outer contour: $\pm0.08\text{ mm}$ |
|
Flatness Requirement |
$\le 0.08\text{ mm} / 200\text{ mm}$ |
|
Mold Lifespan |
≥ 800,000 shots (up to 1,000,000 shots under anti-corrosion maintenance) |
|
Cooling System |
3D conformal cooling channels + high-pressure spot cooling, temperature fluctuation $\le \pm2^\circ\text{C}$, cycle time reduced by 25% |
|
Typical Base Dimensions |
Top-Load (Pulsator): $280\times200\times60\text{ mm}$ Front-Load (Drum): $350\times220\times80\text{ mm}$ |
|
Feature Integration |
Screw bosses, snap-fit mounts, wire routing slots, positioning ribs, reinforcing ribs |

Kaishuo Technology được thành lập vào năm 2008 và kể từ đó đã phát triển cơ cấu công nghiệp bốn cốt lõi bao gồm thiết bị tự động hóa và robot, năng lượng mới, khuôn phần cứng chính xác và khuôn ép phun chính xác.
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