Группа Джехсон

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Washing Machine Control Base Injection Mold

  • Integrated One-Step Molding: Designed for high-efficiency automated production of washing machine control base structural parts, completing molding, core pulling, ejection, cooling, and gate trimming in a single cycle.

  • Full-Series Compatibility: Compatible with control base structural components across all washing machine types, including top-load (pulsator), front-load (drum), and various capacity models.

Описание:

Key Features & Materials

  • Corrosion-Resistant Steel: Built using high-grade corrosion-resistant tool steels like S136 and 2316, offering exceptional wear resistance and anti-corrosion properties.

  • High Polish & Hardness: Quenched to HRC 48–52 with mirror polishing up to SPI A2 grade, ensuring precise dimensional integrity and smooth aesthetic surfaces.

  • Long Operating Lifespan: Engineered for a standard total mold service life of ≥ 800,000 shots (up to 1,000,000 shots under optimal anti-corrosion maintenance).

Parameter  Specification Details

Mold Type

Hot Runner / Cold Runner system optional

Mold Steel

Core & Cavity: S136 ESR / 2316 corrosion-resistant steel


Mold Base: P20 / 718H pre-hardened steel

Cavity Design

1 Cavity (1×1), 2 Cavities (1×2), or 4 Cavities (1×4) based on production capacity requirements

Injection Machine Tonnage

180T – 550T

Molding Materials

Flame-retardant ABS, PP+GF20/30, PC/ABS, Weather-resistant PP

Dimensional Tolerance

Screw boss inner diameter: $\pm0.02\text{ mm}$


Outer contour: $\pm0.08\text{ mm}$

Flatness Requirement

$\le 0.08\text{ mm} / 200\text{ mm}$

Mold Lifespan

≥ 800,000 shots (up to 1,000,000 shots under anti-corrosion maintenance)

Cooling System

3D conformal cooling channels + high-pressure spot cooling, temperature fluctuation $\le \pm2^\circ\text{C}$, cycle time reduced by 25%

Typical Base Dimensions

Top-Load (Pulsator): $280\times200\times60\text{ mm}$


Front-Load (Drum): $350\times220\times80\text{ mm}$

Feature Integration

Screw bosses, snap-fit mounts, wire routing slots, positioning ribs, reinforcing ribs

 

Washing Machine Plastic Components

Washing Machine Outer Tub Rear Cover
Washing Machine Outer Tub Rear Cover

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