Integrated Precision Injection Molding: Engineered for high-efficiency production of upper volute housings, completing molding, core pulling, ejection, cooling, and gate trimming in a single automated injection cycle.
Full-Series Structural Compatibility: Suitable for upper volute housing components across all systems, including air conditioners, fresh air ventilation systems, and industrial blowers.
Full-Scenario Applications: Widely applicable in automotive air conditioning, residential HVAC, ventilation systems, and fluid movement equipment.
Corrosion-Resistant Tool Steel: Built with premium corrosion-resistant tool steels such as S136 and 2316, delivering exceptional wear resistance and anti-corrosion performance.
High Polish & Hardness: Quenched to HRC 48–52 with mirror polishing capability up to SPI A2 grade, ensuring precise internal flow channels and surface quality.
Long Operating Lifespan: Engineered for a standard mold service life of ≥ 800,000 shots under standard maintenance.
| Parameter | Specification Details |
| Mold Type | Hot runner injection mold |
| Mold Steel |
Core & Cavity: S136 ESR mirror steel / NAK80 Mold Base: P20 / 718H pre-hardened steel |
| Cavity Design |
1+1 Family Mold: Upper Volute + Lower Volute 1 Cavity (1×1): Large volute housing |
| Injection Machine Tonnage | 800T – 1400T |
| Molding Materials | PP-TD20, PP+GF, Flame-retardant PP, PA6+GF |
| Typical Product Dimensions | $258 \times 406 \times 168\text{ mm}$ |
| Typical Mold Dimensions | $1250 \times 1100 \times 1018\text{ mm}$ |
| Mold Weight | Approx. $7,500\text{ kg}$ |
| Dimensional Tolerance |
Key mating surfaces: $\pm0.02\text{ mm}$ Outer contour: $\pm0.1\text{ mm}$ |
| Mold Lifespan | ≥ 500,000 shots (up to 800,000 shots under standard maintenance) |
| Cooling System | 3D conformal cooling channels + high-pressure spot cooling, temperature fluctuation $\le \pm2^\circ\text{C}$ |
| Feature Integration | Slider core-pulling, angular lifters (slanted ejectors), mounting hole locations, sealing grooves, positioning ribs |
Kaishuo Technology được thành lập vào năm 2008 và kể từ đó đã phát triển cơ cấu công nghiệp bốn cốt lõi bao gồm thiết bị tự động hóa và robot, năng lượng mới, khuôn phần cứng chính xác và khuôn ép phun chính xác.
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